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Construction
Planning Engineering Modifications Construction Suppliers Hints

 

Preparation
Fuselage
Canard
Nosegear
Wings
Miscellaneous

The Design

The Cozy Mark IV design is a straight forward modification of Burt Rutan's very reliable LongEZ. In this sense, toghether with the VeryEze and the LongEZ the Cozy Mark IV is the most popular plans-built 4-place in the world (per Kitplanes) and probably the most thoroughly tested. There are between 35 and 40 Cozy already flying in the US. The safety record is twice as good as a Cessna. It was tested first throughout and beyond its c.g. range by Jim Patton and Nat Puffer, and written up in Sport Aviation in 1995.

It was tested by Ed Kolano (he is doing a number of flight evaluations of homebuilts) in July and will be published in Sport Aviation, and Mark Beduhn submitted his Mark IV to the CAFE 400 people and he told me that they were amazed because the performance came out exactly according to our Owner's Manual, which usually wasn't the case. If you check one of our recent newsletters, one of our builders tested the canard to 4 gs and it deflected 4" without any visibile signs of strain, but the builder did not go any further. It is built the same way as on the Long EZ and that canard was tested to 14 gs (14" deflection) before it failed. By the same comparison, the Mark IV wings should be good for 12 gs. One of the builders, reported in the newsletter, had the engine mount evaluated by a structural engineering company, and it was found, at its weakest point, to be about 25% greater than required by FAR 23. We have over 235 III and IV place flying and no reported cases of flutter. The IV is much stronger (main landing gear, nose gear, wings, engine mount, etc) than the Long EZ and Cozy III.

Unfortunately this is not enough for us in Europe and Switzerland. We have to go for additional engineering efforts and need to make a complete load test, too.

The Plans

For historical and practical reasons the plans with the construction manual is split into 2 sections with a total of 26 chapters.

Preparation
Chapter 1    [done] Description, Introduction, License Agreement
Chapter 2    [done] Bill of Material
Chapter 3    [done] Education
Fuselage part #1
Chapter 4    [under construction] Bulkheads
Chapter 5    [under construction] Fuselage Sides
Chapter 6    Fuselage Assembly
Chapter 7    Fuselage Exterior
Chapter 8    Head Rests, Seat Belts
Chapter 9    Main Gear, Landing Breake
Canard
Chapter 10    Canard, Canard Hardware
Chapter 11    Elevators
Chapter 12    Canard Installation
Nose Gear
Chapter 13    Nose, Nose Gear
Fuselage part #2
Chapter 14    Centersection Spar
Chapter 15    Firewall
Chapter 16    Control System
Chapter 17    Trim System
Chapter 18    Canopy & Turtleback
Wings
Chapter 19    Wings, Ailerons, Wing Attachments
Chapter 20    Winglets, Rudder
Chapter 21    Fuel Strakes
Miscellaneous
Chapter 22    Electrical
Chapter 23    Engine Installation
Chapter 24    Cover, Fairings
Chapter 25    Finishing
Chapter 26    Upholstery

Index

[done]     done.

[under construction]     under construction.

 

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e-mail: Kurt.Schumacher@schumi.ch
All Rights Reserved. Copyright © 1998, Kurt A. Schumacher
Last update: 27. Oktober 1998